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Serkon DC90 — Automatic Denim Cutter | CNC Fabric Cutting Machine for Heavy & Technical Materials

Serkon

Serkon DC90 is the top-of-the-line conveyorized automatic cutter for denim, technical fabrics and composites, cutting through stacks up to 90 mm compressed. Featuring Intelligent Knife System, Zero Buffer Function and 18 kW parametric vacuum, the DC90 delivers maximum precision and high efficiency in industrial production.

  • ✅ Cutting height up to 90 mm compressed
  • ✅ Maximum speed 100 m/min
  • 18 kW vacuum — most powerful in its class
  • 4-axis servo CNC (X, Y, Z, C) — CMZ Italy motors
  • ✅ Compatible with all CAD systems (Gerber,Gemini, Lectra, Optitex, Polytropn)
  • Installation and training included — authorized AllStitch Romania distributor
Product Code: Serkon DC90 Do you need help? 0753195610 / 0753195613
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Serkon DC90 — The Reference Automatic Cutter for Heavy Materials

Serkon DC90 is the top industrial solution for automatic cutting of heavy and technical textile materials. Designed by Serkon Makina — Turkish leader in cutting room technologies since 2000, exporting to 77 countries — the DC90 combines the power of an 18 kW vacuum with the artificial intelligence of the Intelligent Knife System to deliver perfect cuts under any production conditions.

Exclusively distributed in Romania by AllStitch Automatizări SRL — authorized Serkon partner — with professional installation, complete training and unlimited technical support included.


⚡ Top Performance — Key Specifications

Parameter Value
Model DC90
Compatible materials Denim, Woven, Workwear, Technical, Composites
Maximum cutting height 90 mm (compressed under vacuum)
Maximum cutting speed 100 m/min
Cutting mode Byte by Byte Cutting
Knife system Intelligent Knife System (auto angle adjustment)
Servo motors 4 axes — X · Y · Z · C (CMZ AC Italy)
Z-axis RPM 6,000 rpm
Installed power 9 kW (motor) + 18 kW (vacuum system)
Average consumption 14 – 16 kW
Noise level < 80 dBA
Cutting width 160 – 220 cm
Cutting window (D) 180 cm (fixed)
Table + conveyor length 2,870 mm + 1,625 mm = 4,495 mm total
Power supply 380/400 V · Three-phase · 50/60 Hz
Operating temperature 10° – 40°C
Operating system All-In-One PC · Windows · Compatible with all CAD
Compressed air required 500 l/min · 6–9 bar · screw or double piston compressor
Recommended UPS 15 kVA · 3Ph Online · mandatory for machine protection
Minimum lateral clearance min. 80 cm on each side of the machine

🧠 Exclusive Serkon Technologies — What Makes DC90 Different

🔪 Intelligent Knife System

The system detects blade deviations in real time and automatically adjusts the cutting angle. Maximum precision even with difficult materials and thick stacks. Blade wear monitoring automatically stops the machine to prevent cutting defects.

🎯 Zero Buffer Function

Completely eliminates material waste between consecutive pieces. 1 mm saved = minimum 1% material cost reduction — significant savings over time, especially with expensive technical materials (Cordura, Nomex, heavy denim).

💨 Parametric Vacuum System

Continuously adjustable 18 kW vacuum — the most powerful in its class. Eliminates top-bottom cutting differences, ensuring perfect uniformity throughout the entire stack thickness. The blower filter must be cleaned daily for maximum performance.

⚙️ Auto-Sharpening System

Automatic sharpening system with 2 sharpening stones. Long-lasting blade — no top-bottom differences even with the most difficult materials. Minimum 20 sharpenings recommended when changing the blade.

📊 Smart Reporting

Real-time graphical reporting: material consumption, processing time, production efficiency. Complete data for continuous optimization of the production process.

🔄 Hibernate System

Resumes cutting exactly where it stopped after any interruption. Zero material or time loss on restart — guaranteed continuity in production.


✅ Complete Functions and Features

  • Compatible with all CAD systems — Gerber, Lectra, Optitex, Assyst and others
  • File verification on screen before cutting — complete marker control
  • Cutting sequence optimization — order modification for maximum efficiency
  • Laser fabric angle detection — automatic detection of spread fabric obliqueness
  • All notch types — Normal, V notch, fly notch — automatically managed
  • Pattern scaling — operator can modify piece scale directly on screen
  • Blade wear monitoring with automatic stop — zero cutting defects
  • Adjustable automatic lubrication — fully automatic system, no human intervention
  • 1,625 mm sorting conveyor — continuous flow, pieces go directly to bundling area
  • Plastic film system (Resealer) — reduces vacuum losses caused by cuts
  • 3 emergency stops + 4 safety sensors — complete operator protection
  • Unlimited free remote technical support — Serkon connects directly to your machine
  • MasterCut software pre-installed and pre-configured before delivery
  • 29 parametric settings (S1–S29) for complete optimization on any material
  • Multilingual — Romanian, English, Turkish and other languages available

🏭 Application Areas

  • 👖 Denim and Jeans — precise cutting of multiple layers of heavy denim
  • 🪖 Military Equipment — Cordura, Ripstop, Nomex, technical materials
  • 🎒 Leather Goods — bags, backpacks, tactical equipment
  • 🚗 Automotive — car upholstery, technical composite materials
  • 🦺 Protective Equipment — vests, belts, safety equipment
  • 🏠 Home Textiles — mattresses, upholstery, heavy materials
  • ⚙️ Technical Textiles — filters, membranes, composite materials
  • 👟 Footwear — leather, synthetic materials, technical textiles

🚚 Delivery and AllStitch Services

  • Delivery time: 45–55 days from firm order
  • Professional installation included — AllStitch technical team, 2–3 days
  • Complete operator training — until full autonomous operation
  • 12-month warranty — all components covered
  • Unlimited free remote support — Serkon connects directly
  • Spare parts in stock Romania — no waiting for import
  • Installation requirements: 380/400V 3Ph · Compressor 500l/min 6-9bar · UPS 15kVA · Internet

* Serkon Makina reserves the right to modify technical specifications without prior notice. Prices are indicative and are established upon request depending on configuration.

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The Serkon DC90 can cut a wide range of heavy and technical textile materials: denim (all weights), canvas, Cordura 500D-1000D, Ripstop Nylon, flame-resistant Nomex/FR materials, technical nonwoven, synthetic composite materials and military equipment fabrics. The maximum cutting height is 90 mm compressed under vacuum, equivalent to 15-20 layers of heavy denim.
The Serkon DC90 has a maximum cutting speed of 100 m/min, making it one of the fastest automatic cutters in its class. The actual working speed depends on the material type, stack thickness and pattern complexity. Average electricity consumption during operation is 14-16 kW.
The Serkon DC90 is compatible with all CAD systems on the market, including Gerber, Lectra, Optitex, Assyst and others. The MasterCut software, installed on a Windows All-In-One PC, accepts PLT and DXF files from any CAD system. Cut files can be sent directly to the machine's computer via network or internet.
Serkon DC90 delivery from AllStitch Automatizări SRL includes: professional installation at the client's premises (2-3 days), complete operator training until autonomous operation, 12-month warranty on all components, unlimited free remote technical support (Serkon connects directly to your machine), original spare parts available in stock in Romania. Delivery time is 45-55 days from firm order.
For Serkon DC90 installation the following are required: 380/400V three-phase 50/60Hz electrical supply (3 type C circuit breakers: 2x3x40A and 1x3x63A), 500 l/min air compressor at 6-9 bar (recommended with air dryer), 15 kVA three-phase online UPS (mandatory for machine protection), internet connection for remote support, minimum 80 cm clearance on each side of the machine. Installation is performed by the AllStitch technical team.
Zero Buffer Function is an exclusive Serkon technology that completely eliminates material waste between consecutive cut pieces. According to official Serkon data, reducing the gap between pieces by 1 mm equals a minimum 1% saving on material costs. This represents significant long-term savings, especially with expensive technical materials such as Cordura, Nomex or heavy denim.
The price of the Serkon DC90 varies depending on the configuration (table width, optional features selected). For a personalized quote, contact AllStitch Automatizări SRL at office@allstitch.ro or +40 753 195 610. Our team will help you choose the optimal configuration for your production and send you a detailed quote as soon as possible.
Yes, the Serkon DC90 can be configured with the automatic transfer system (optional) that allows the cutter to move on rails between 2, 3 or 4 spreading tables. This maximizes productivity — while the DC90 cuts on one table, the operator spreads fabric on the other table. The AllStitch technician installs the transfer rails according to the available space in the production hall.
AllStitch Automatizări SRL offers a 12-month warranty on all Serkon DC90 components. During the warranty period, interventions are carried out through remote technical support (Serkon connects directly to your machine) or by the AllStitch technical team visiting the client's premises. Original Serkon spare parts are available in stock in Romania, with no waiting time for import.
The total length of the Serkon DC90 is 4,495 mm (cutting table 2,870 mm + sorting conveyor 1,625 mm). The machine width varies depending on configuration: for the standard 1,800 mm width (A), the total width including rails (C) is 2,615 mm. A minimum clearance of 80 cm is required on each side of the machine from the nearest obstacle. The AllStitch team checks the available space before installation.

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